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Capabilities

metal part production after electric and hydraulic press brakes finished

We offer a comprehensive suite of services, machinery and equipment designed to precisely cut and form sheet metal. Our capabilities include:

  • Premium raw materials for superior quality

  • Two advanced metal shears, capable of handling 10 to 25 gauge material up to 12 feet long

  • Fully automated cut-to-length lines for accuracy and efficiency

  • Steel coils with widths up to 72 inches and weights up to 10 tons

Engineering Plans

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Drafting

Our skilled team creates detailed technical drawings that serve as the blueprint for your metal parts. Using state-of-the-art software and technology, we ensure that every design is meticulously crafted to meet exact specifications and industry standards. This attention to detail in the drafting phase sets the foundation for accurate and efficient production.

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Prototyping

We understand the importance of prototyping in the development process. Our prototyping services allow clients to test and validate their designs before full-scale production. By creating high-fidelity prototypes, we help clients identify potential improvements and make necessary adjustments, ensuring that the final product is perfect in every way.

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Assembly

Our team of experienced professionals ensures that each part is assembled with precision, adhering to strict quality control measures. This guarantees that the final product not only meets but exceeds client expectations.

Machinery

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Machines​

  • ENSIS3015AJ 6000W Fiber (2021)

  • LCG3015AJ , 2000W Fiber (2013)

  • LC2415, 3000W CO2 (1999)

Materials

  • Steel 0,026” 1,000

  • SST  0,026” 0,500

  • Alum  0,040” 0,500

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TuTurret Punch Amada (CNC)

  • EMK 3612 30T (2023)

  • EMK 3612 30T (2017)

  • EM 2510 20T (2004)

  • PEGA 358 30T (1999)

  • VIPROS 357 30T (1995)

  • COMA 557 50T (1993)

  • COMA 557 50T (1990)

TRUMPF Punch (CNC) 

  • TruPunch 3000 S11 – 20 ton (2014)

  • TruPunch 2000 – 20 ton (2016)

Turret Punching

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Electric Press Brakes​

  • 1 Amada Electric 49” 60T 8-Axis (CNC 2015)

  • 2 LVD Electric 49” 24T 4 Axis (CNC 2016, 2017)

  • 2 LVD Electric 96” 80T 4 Axis (CNC 2022)

  • 1 LVD DYNA Press 40/15 PRO 40T

Hydraulic Press Brakes

  • 1 Amada Hydraulic 156” 220T 8 Axis (CNC 2017)

  • 1 LVD PPED 80/25 80T

  • 2 LVD PPEB  80/25 80T

  • 1 Bystronic hydraulic 144” 225T 4-Axis (CNC 2017)

  • 1 Bystronic hydraulic 120” 100T 4-Axis (CNC 2017)

Press Brakes

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Assembly & Welding Lines

       At Tectron Metal, our assembly process is designed for precision and efficiency. We utilize specialized molds for assembly, alongside advanced drilling, tapping, and PEM techniques to ensure each component is accurately and securely assembled. Our state-of-the-art equipment and skilled team guarantee that every part meets the highest standards of quality and performance.

          Our welding process at Tectron Metal is designed for exceptional strength and durability. We employ microwire welding using Fronius and Lincoln equipment, ensuring precise and high-quality welds. This combination of advanced technology and skilled craftsmanship ensures that our welded components meet the highest standards of quality and performance.

Powder Coating, Quality, & Shipping

At Tectron Metal, our powder painting services deliver exceptional durability and aesthetics for your metal products. Our state-of-the-art paint line is equipped to efficiently handle large-scale projects with precision. We can accommodate pieces up to a length of 48", width of 30", height of 60", and a weight of around 60 pounds. Using advanced techniques and top-quality powders, we ensure a finish that resists corrosion, chipping, and fading, while providing a smooth and uniform appearance.

powder coating metal parts before shipping

Whether it's for protection, dirability, or aesthetics, our experience delivers exceptional results, ensuring your metal parts are not only functional but also visually impressive and weather resistant.

Longevity

secure quality check being performed after metal prototypes have been finished

Quality and shipping are paramount to our operations. We ensure product consistency and excellence through rigorous quality control measures, including the creation of Production Part Approval Process (PPAP) and First Piece Approval (FPA) documentation. Our commitment to quality guarantees that every part meets the highest standards before it leaves our facility.

Quality

shipping process after metal sheets have been cut, punched, bended, and welded

Our shipping process is meticulously planned and executed, ensuring that all products are secured with great care and integrity. We strive to deliver your orders prompty and in perfect condition, reflecting our dedication to customer satisfaction and reliability.

Shipping

Proprietary Production Management System (ERP)

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       At Tectron Metal, our proprietary Production Management System (ERP) is a cornerstone of our operational excellence. This advanced system aids us in managing material requirements, administering production orders, and providing easy access to CAD data.

       With 100% raw material tracking, base inventory stock management, and seamless warehouse and kanban management, our ERP ensures every aspect of production is meticulously controlled.


       Additionally, our ERP streamlines shipping processes and incorporates barcodes for enhanced traceability, guaranteeing that all products are handled with precision from start to finish.

Material Requirements

Administration of Production Orders

Easy Access to CAD Data

100% Raw Material Tracking

Base Inventory Stock

Warehouse and Kanban Management

Shipping Processes

Barcodes Available

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Production Process

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Customer Requirements

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Feasibility Analysis and Quote

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Commercial Relations Contract

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Purchase Order

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Development and Approval of Prototype

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Fabrication

  • Purchase and receiving of material

  • Sheering, punching, and bending process

  • Assembly

  • Shipping

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Invoicing and Payment

Innovate with us; get a quote today!

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quality control machine scanning metal parts
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